Highway and Road Construction

  • Application

Highway and Road Construction Applications for Corrugated Steel Pipes

Our Corrugated Steel Pipe (CSP) is a high-performance, durable, and cost-effective solution designed specifically for highway construction applications. Manufactured with precision and engineered to meet the highest industry standards, our Corrugated Steel Pipe is ideal for drainage systems, culverts, stormwater management, and utility crossings. With its superior strength, flexibility, and longevity, it ensures reliable performance in even the most demanding environments.

Features

Material: Made from galvanized steel or aluminized steel for corrosion resistance.

Corrugation Profile: Typically helical or annular corrugations for added strength and flexibility.

Durability: Designed to withstand heavy loads, soil pressure, and environmental stresses.

Lightweight: Easier to transport and install compared to concrete culverts.

Flexibility: Can accommodate ground settlement and shifting without cracking.

Longevity: Properly coated and installed CSP culverts can last 50+ years.

Applications in Highway Construction

Drainage Systems: Used to channel water under highways, preventing flooding and erosion.

Stream Crossings: Facilitates the passage of water under roads in areas with natural waterways.

Stormwater Management: Collects and directs stormwater runoff away from roadways.

Utility Crossings: Provides a conduit for utilities (e.g., cables, pipes) beneath highways.

Erosion Control: Helps stabilize embankments and prevent soil erosion.

Advantages of CSP Culverts for Highways

Cost-Effective: Lower initial cost and reduced installation time compared to concrete alternatives.

High Load-Bearing Capacity: Suitable for heavy traffic loads and deep fill applications.

Customizable: Available in various diameters, lengths, and thicknesses to meet project requirements.

Ease of Installation: Lightweight and modular design allows for quick assembly and installation.

Adaptability: Can be used in a wide range of soil and environmental conditions.

Design Considerations

Hydraulic Capacity: Ensure the culvert size and shape can handle the expected water flow.

Soil Conditions: Evaluate soil type, compaction, and potential for corrosion.

Traffic Loads: Design for the appropriate load class based on highway traffic volume and vehicle types.

Corrosion Protection: Use galvanized or polymer-coated steel for enhanced durability in corrosive environments.

Joint Systems: Ensure watertight joints to prevent leakage and soil infiltration.

Installation Process

Site Preparation: Clear and grade the construction area.

Trench Excavation: Dig a trench to the required depth and width.

Foundation Preparation: Lay a stable foundation (e.g., gravel or crushed stone) to support the culvert.

Culvert Placement: Assemble and position the corrugated steel pipes.

Backfilling: Carefully backfill around the culvert with suitable material, ensuring proper compaction.

Erosion Control: Install erosion control measures at the inlet and outlet.

Maintenance and Inspection

Regular Inspections: Check for blockages, corrosion, or structural damage.

Cleaning: Remove debris and sediment to maintain water flow.

Repair: Address any damage promptly to prevent further deterioration.

Coatings: Reapply protective coatings if necessary to extend the culvert's lifespan.

Environmental Considerations

Sustainable Materials: Use recycled steel and eco-friendly coatings.

Wildlife Passages: Design culverts to accommodate wildlife crossings where necessary.

Erosion Control: Implement measures to minimize environmental impact during and after installation.

Standards and Specifications

AASHTO Standards: Follow guidelines from the American Association of State Highway and Transportation Officials.

ASTM Standards: Adhere to ASTM specifications for materials and testing.

Local Regulations: Comply with regional and national highway construction codes

Large Span Corrugated Steel Culvert

Section Size: span 15.3m, rise 10.6m Corrugation: 381X140mm Steel Thickness: 10mm Culvert Length: 10m Filling Back height: 3m
Large Span Corrugated Steel Pipe Bridge Culvert

Large Span Corrugated Steel Pipe Bridge Culvert

Section Size: span 20m, rise 3.8m Corrugation: 381X140mm Steel Thickness: 10mm Filling Back height: 1.5m

Large Span Corrugated Steel Arch for Gas Pipeline Protection

Section Size: span 15m, rise 7.5m Corrugation: 381X140mm Steel Thickness: 9mm Filling Back height: 4-5m
Large Span Corrugated Steel Arch Culvert Fast Construction High Strength

Large Span Corrugated Steel Arch Culvert

Section Size: span 11.3m, rise 3.6m , Corrugation: 381X140mm , Steel Thickness: 6mm , Culvert Length: 138m , Filling Back height: 2m
High Strength Corrugated Steel Drainage Pipe

High Strength Corrugated Steel Drainage Pipe

Section Size: span: 7m, rise 7m Corrugation: 381X140mm Steel Thickness: 10mm Filling Back height: 27m
Old Bridge Reinforcement by Corrugated Steel Arch

Old Bridge Reinforcement by Corrugated Steel Arch

Section Size: span: 6m, rise 2.5m Corrugation: 381X140mm Steel Thickness: 4.5mm Culvert Length: 12.57m Filling Back height: 0.6m
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